Flat Plate Vs Tubular Lead Acid Batteries

As technology continues to advance, the demand for high-performance batteries has become increasingly important in various industries. Lead acid batteries remain a reliable choice for many applications due to their cost-effectiveness and efficiency. Among lead acid batteries, both flat plate and tubular designs have their distinct advantages and applications. 

In this blog by Fuze, a leading battery manufacturer in Palakkad, Kerala, we will explore the five key differences between these two types of batteries.

1.Construction and Design:

The primary difference between flat plate and tubular lead acid batteries lies in their construction and design. Flat plate batteries feature lead plates that are positioned in a parallel arrangement, with the positive and negative plates interleaved. 

On the other hand, tubular batteries consist of cylindrical tubes, where the positive plate is in the centre and surrounded by the negative plate. This tubular design enhances the battery’s durability and efficiency, making it ideal for applications with high cycling requirements, such as renewable energy storage and backup power systems.

2.Performance and Efficiency:

Tubular batteries outperform flat plate batteries in terms of performance and efficiency. The tubular design allows for a higher surface area of active material, resulting in increased energy output and enhanced charge-discharge cycles. Consequently, tubular batteries exhibit superior energy efficiency and are better suited for continuous deep discharges. In contrast, flat plate batteries are more suitable for intermittent power applications, like starting internal combustion engines or uninterruptible power supply (UPS) systems.

3.Cyclic Life:

Cyclic life refers to the number of charge-discharge cycles a battery can endure before its capacity significantly deteriorates. Tubular batteries have a significantly longer cyclic life compared to flat plate batteries. This longevity makes tubular batteries a popular choice for applications requiring frequent discharging and charging, such as in the case of solar-powered systems, where daily cycling is common.

4.Maintenance Requirements:

Another essential difference lies in the maintenance needs of these two battery types. Flat plate batteries require regular maintenance, including topping up with water, to compensate for water loss during charging and discharging cycles. Conversely, tubular batteries have low maintenance requirements due to their sealed construction, reducing the need for frequent water refilling and making them an ideal choice for remote and hard-to-reach installations.

5.Price and Application Suitability:

Price considerations often play a significant role in battery selection. Flat plate batteries are generally more economical than tubular batteries, making them a preferred choice for budget-conscious applications. Industries with moderate power demands and occasional discharges can benefit from the cost-effectiveness of flat plate batteries. However, for critical applications demanding long service life, high cycling and deep discharges, the initial investment in tubular batteries is justified due to their superior performance and longer lifespan.

Fuze’s Stand

As a leading battery manufacturer in Palakkad, Kerala Fuze offers a comprehensive range of premium lead acid batteries to cater to diverse customer needs. With a legacy of excellence and a commitment to quality, Fuze batteries are the epitome of reliability and durability. Whether you require batteries for industrial use, renewable energy storage, telecommunications or automotive applications, Fuze has a battery solution tailored to your requirements.

In conclusion, Flat plate and tubular lead acid batteries both have their advantages. Tubular batteries, with their durable and efficient design, excel in high cycling applications like renewable energy storage, while flat plate batteries are more suitable for intermittent power needs. Tubular batteries also offer longer cyclic life and lower maintenance requirements, but come with a higher initial cost compared to flat plate batteries, which are more budget-friendly. So, choose the battery according to your usage & requirements.

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How Solar Batteries Are Revolutionizing Renewable Energy?

In recent years, the rapid advancements in solar battery technology have brought about a remarkable transformation in the renewable energy sector. As the demand for sustainable energy solutions continues to rise, solar batteries have emerged as a game-changer, offering a reliable and efficient way to store and utilize solar power. In this blog, we will explore how solar batteries are revolutionizing renewable energy and discuss the role of Fuze, a leading solar battery manufacturer and supplier in India, in driving this transformation.

1.Harnessing the Power of the Sun:

Solar batteries play a pivotal role in harnessing the abundant energy from the sun and making it accessible even during non-sunlight hours. They enable homeowners, businesses and communities to store surplus solar energy generated during the day and use it when the sun is not shining, such as during nighttime or cloudy days. This capability significantly reduces dependence on the grid and fossil fuels, paving the way for a greener and more sustainable future.

2.Advancements in Solar Battery Technology:

Thanks to ongoing research and development efforts, solar battery technology has witnessed remarkable advancements. Manufacturers like Fuze have been at the forefront of these innovations, offering cutting-edge solutions that enhance the efficiency and reliability of solar battery systems. These batteries are now more compact, durable and capable of higher energy storage capacities. Moreover, they incorporate advanced features such as intelligent energy management systems, allowing users to optimize their energy usage and reduce wastage.

3.Empowering Energy Independence:

One of the most significant benefits of solar batteries is their ability to empower energy independence. By storing excess solar power, homeowners and businesses can rely less on the traditional power grid. This independence brings financial savings by reducing electricity bills and provides a reliable backup during power outages. Fuze, as a renowned battery manufacturer in India, has played a crucial role in making this energy independence accessible to a wider audience through their high-quality and affordable solar battery solutions.

4.Environmental Sustainability:

Solar batteries also contribute to environmental sustainability by reducing carbon emissions and mitigating climate change. As more individuals and businesses adopt solar battery systems, the demand for fossil fuel-generated electricity diminishes. This transition to clean, renewable energy has a significant positive impact on the environment, helping to preserve natural resources and reduce pollution. Fuze, as a responsible solar battery supplier in India, actively supports sustainable initiatives and emphasizes the importance of a greener future.

In conclusion, solar batteries are transforming renewable energy by enabling the storage and utilization of solar power. Fuze, a leading solar battery manufacturer in India, has contributed to this revolution. Solar batteries harness solar energy, advance in technology, promote energy independence and support environmental sustainability by reducing carbon emissions and reliance on fossil fuels. Fuze’s innovative solutions make solar battery systems more efficient, compact and affordable, empowering individuals and communities to embrace renewable energy for a greener future.

Understanding Tubular Batteries: A Comprehensive Guide 

In a time when renewable energy sources are increasing in popularity, solar power stands out as a viable and long-term solution. And to harness the full potential of solar energy, we need efficient energy storage solutions. This is where tubular batteries come into play.

In this comprehensive guide, we will explore the importance of tubular batteries, their benefits and why tubular batteries offered by Fuze, a leading solar battery manufacturer in India, are considered as the best tubular batteries for solar energy needs.

Importance of Tubular Batteries.

To meet the high demands of solar systems, tubular batteries are the best suited. The advanced technology and their strong design makes them ideal for storing energy generated from solar panels. These batteries are highly efficient, reliable and provide long-lasting power backup. With the ability to withstand deep discharges, tubular batteries ensure uninterrupted power supply, even during prolonged cloudy periods or power outages. When it comes to maximizing the performance and lifespan of your solar system, investing in a high-quality tubular battery is essential.

Tubular Batteries buy guide

Benefits of Fuze Tubular Batteries.

Fuze, as a renowned manufacturer of batteries in Kerala, offers a wide range of tubular batteries designed to meet diverse energy storage needs. Here are the key benefits of choosing Fuze tubular batteries:

-Enhanced Durability: 

Fuze tubular batteries are built to withstand harsh environmental conditions and frequent charge-discharge cycles, ensuring long-lasting performance.

-High Energy Efficiency: 

With advanced technology and optimized designs, Fuze tubular batteries provide excellent energy efficiency, allowing you to get the most out of your solar power system.

-Deep Discharge Capability: 

Fuze tubular batteries have a deep discharge capability, enabling them to deliver reliable power even when the solar input is limited.

Why Buy Tubular Battery from Fuze?

When it comes to purchasing a tubular battery for your solar energy system, Fuze stands out as a trusted choice in India. 

Here’s why:

-Superior Quality: 

Fuze is known for its commitment to excellence. Each tubular battery is put through stringent tests in order to provide the best performance and durability.

-Extensive Range: 

Offering a diverse range of tubular batteries, Fuze has premium tall tubular batteries, catering to different system capacities and requirements.

-Customer Satisfaction: 

Customer satisfaction is top priority for us and that is achieved by providing reliable after-sales support and assistance, ensuring a hassle-free experience for every customer.
We can conclude that understanding tubular batteries is crucial for maximizing the performance and longevity of your solar power system. With Fuze, you can trust that you’re investing in high-quality tubular batteries designed to deliver exceptional energy storage capabilities. Whether you need a regular tubular battery or a tall tubular battery in India, Fuze offers a comprehensive range to meet your specific requirements.

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The Future Of Solar Battery Technology: Trends To Watch

Today, the time has come that we make smarter choices and opt for renewable sources of energy. One such renewable energy resource is solar energy. So for this reason, solar panels have become a very common sight on rooftops across the globe and many advancements in solar battery technology are helping to make solar energy storage even more accessible and efficient. Following points are some of the latest trends in solar battery technology and how they are shaping the future of renewable energy.

Larger and More Powerful Batteries

There are many technical advancements in solar battery technology. One of them is moving towards larger and more powerful batteries. These advanced batteries can store more energy and have longer backup making them more efficient and reliable. These batteries do not depend a lot on the power grids to receive electricity.

More Efficient Battery Chemistries

The next most important trend in the technical advancement of the battery industry is to develop a far more energy efficient battery chemistry. There are many companies that are developing highly efficient solar batteries. Fuze being the major solar battery manufacturer is making continuous research to increase the energy density and reduce the cost at the same time.

Improved Battery Lifespan

The researchers are trying to increase the lifespan of the solar battery. The current lifespan of a solar battery is around 10 years but certain advancements are being made in the battery chemistry and manufacturing processes to increase it. 

Greater Integration with Smart Grids

Nowadays more and more people, households and businesses are choosing solar battery installation rather than receiving the electricity from the grids directly. Hence, the need for manufacturing better integration with smart grids is becoming very important. With the use of smart grid technology to supply electricity, it allows a far more efficient method to supply electricity and reduces the stress and strain on the traditional power grids. 

The future of solar battery technology is bright with advancements in battery technology. This is only increasing over time. The technical advancement will also result in the reduction of the cost of a battery over the long term. Fuze has been producing high quality solar batteries and is one of the leading battery suppliers in India

Solar Panels: Myths and facts

The renewable energy sources are being given extra attention and are on the rise to lessen the effect of global warming, depletion of resources etc. The increase in demand of renewable energy sources is due to its characteristic of not affecting the environment. One such renewable energy source is the Solar energy system. These solar panel systems are installed in the homes, offices or anywhere on a property which can receive direct sunlight.

Solar energy is present in abundance in nature and should be utilized effectively. As much as it is a great sustainable source of energy, there is still some skepticism around it in people’s minds. Following are some of the myths around the solar system:

1.Solar panels do not work in cold regions or cloudy weather – It is one of the most common myths around solar panels that they do not work with the good efficiency in colder regions or in cloudy weather. But it is not the case. With the latest technology being developed everyday, the productivity of solar panels increases in these areas than in hotter temperatures. 

2.Solar panels are not affordable – Another biggest myth is that the solar panels are very expensive and are not affordable. Instead, these are one of the cheapest forms of renewable energy resources available. They are easy to install, easily available and could be installed in any kind of building. Initial installation of solar panels can seem to be expensive but the long term effect of the solar systems is quite cost effective. 

3.Solar panels require high maintenance – Solar panels do not require a lot of maintenance. Solar energy systems are easy to install and easy to maintain provided you have a reliable manufacturer. If your solar systems are connected to the utility grid, it does not need a lot of maintenance. You just need to wash the solar panels with water from time to time to remove the dust, debris or snow so that the panels can absorb the light efficiently.

4.Solar Panels will damage roofs – Solar panel systems do not cause damage to the roof of the houses in any case. Instead, it actually saves the roof from the hails, UV rays etc. from the sun which can cause serious damage over time. If the solar panels need repairing, it can be easily removed or changed without causing any kind of property damage. This is because they aren’t actually attached to the roof, they are just mounted over it and can easily be repaired and restored.

Solar energy is one of the best sources of renewable energy resources and people should really accept the idea of using and installing it for a better future. Using solar systems is one of the best ways to reduce the utility bills by consuming the sunlight and saving the extra energy in the batteries connected to them to be utilized later during night or cloudy days. These batteries are designed to store the extra energy. One of the most popular ones are the solar tubular batteries.

There are many companies who manufacture solar tubular batteries. Fuze is one of the best tubular battery suppliers in Kerala. We manufacture efficient batteries to store the extra solar power generated during the sunny days which can be utilized in times of need.

What Do Solar Batteries Cost? | Are Solar Batteries Affordable

Solar Batteries Cost? Are Solar Batteries Affordable?

One doesn’t have to be an environmentalist or an environmental aficionado to understand that the environment is reeling under pressure from global warming. The world needs more renewable sources of energy and solar batteries are one of the major sources of energy that are environment friendly and do not cause harm to the surroundings. As much as the solar batteries are helpful, they are easily affordable and available. 

Solar batteries explained 

Solar batteries are one of the major sources of electricity whose popularity is growing everyday as more and more people are realizing the perks of having a solar battery installed in their homes. Solar batteries provide power to your devices as well as homes and are durable and long lasting. 

That is not even the best part. You can completely depend on the sunlight to charge your solar batteries and reduce the amount of the money you spend on the electricity you pay to the power companies.

How Solar Batteries Work

Solar batteries are the devices that let you store the excess energy generated through the consumption of the sunlight through the solar panels into the battery reducing the need of the consumers to access power through the grid. Pairing the solar batteries with the solar panels to create a ‘hybrid solar system’ gives you access to many advantages such as reliable backup and independence from utility.

Are solar batteries affordable or Solar Batteries Cost

Some people say that a solar battery is very expensive and the whole setup of installing a solar battery will cost a lot. But that is not the case. Solar batteries are very accessible, affordable and cheap. The cost of a solar battery depends on the capability and the size of the battery. The more the capability of the battery, the more the price of it. 

Even if the cost of installation of a solar power system seems expensive, one needs to have a longer vision and think outside the box. Over time, your savings will increase and the independence of energy from the utility and the grid will increase and collectively will reduce the total amount of money you have invested. 

It is like a one time investment whose fruits you can garner and cherish in the long run. Although it depends on the kind of solar battery setup you are putting up. You need to do a full on research and figure out your energy consumption over a fixed period of time and then decide for the kind of solar battery setup you need to install. It would be a waste of money if you install a solar battery setup with more capacity than what you required.

Solar batteries are a sustainable way of reducing the use of finite sources of energy, cheaper and energy consuming in comparison to all the other renewable sources. Solar batteries require less maintenance and can work throughout the year if the sun is shining. And with the technological advancements, the price of the solar setups will reduce only in the future.

It is important to make us self aware about the advantages of solar battery and make a choice of using a solar battery as per the requirement equipped with the latest technology. Fuze has been known for producing the best solar battery for homes. We are one of the most efficient and durable battery manufacturers in India.

Which Is Better: Tubular Or Flat Plate Battery?

We are well aware of why a battery is utilized. It is a device that derives its power through a series of chemical reactions converting chemical energy into electrical energy which can be used for various purposes. These are mostly used in offices, workstations, shops, etc. There are mainly two types of batteries –

Different betweeen Tubular & Flat Plate Battery

1.Flat Plate Batteries

2.Tubular Batteries

1.Flat Plate Batteries – Flat Plate batteries are a type of Lead acid batteries. They are one of the most used and in demand batteries available. They are rechargeable batteries that are used in areas with frequent power cuts but only for a small duration of time. They are cheaper kinds of batteries and have a very lower life (1-3 yrs) compared to tubular batteries.

They have a grid of multiple squares like structures which form broad mouthed mesh. They are used in smaller applications, hence, they are recommended to people with low income budgets.

2.Tubular Batteries – The tubular batteries are the improved versions of Flat Plate batteries. Compared to flat plate batteries, they require less maintenance. It can be defined as a rechargeable battery which is used in areas that experience long but fewer power cuts. This type of battery comes with a little bit of a complex design and as a result, it is a little expensive. People who are good on a budget can opt for this as it will turn out to be very good for the heavy applications and heavy loading etc. The life of a tubular battery is more than a flat plate battery which lasts for almost around 4-6 years. 

These batteries have a little complex construction where the negative electrodes are flat plate types and the positive electrodes are made by combining a frame structure which consists of a series of vertical spines connected by a common bus bar. These spines contain a paste of lead oxide active paste where the tubes are made up of a non conductive material.

Features of Flat Plate Batteries

1.They are designed for the purpose of faster recharge.

2.They have sleek battery design due to its sealed plastic casing.

3.They are used for small and light applications mostly in homes.

4.They require more maintenance.

Features of Tubular Batteries

1.These batteries need more room and floor area.

2.They require less maintenance.

3.They have a longer lifetime.

4.They are used for heavy applications.

Flat plate batteries are more economical for people who are tight on budget but tubular batteries would be more beneficial for those who are looking for better quality with long backup performance. The tubular batteries are highly reliable and are recommended for applications that require more power and constant power. Above all, it is very important to regularly check up on the battery to increase its life. 

Fuze is one of the reliable Tubular Battery Manufacturers in Kerala and has a wide range of batteries with prices affordable to everyone. We have more efficient batteries that require less maintenance. Check out our recommended batteries that are well suited for your pockets.

Construction of Lead Acid Battery

A device which stores chemical energy and converts it into electrical energy is called a battery. It is a power source consisting of one or more electrochemical cells connected externally to supply power whenever needed. A Battery can be classified as

1.Primary Battery 

2.Secondary Battery

Secondary batteries are generally bigger in size with a heavy construction and therefore, they store a high amount of energy. These batteries are commonly used for high power supply, in automobiles and inverters. They are also used in the power stations and substations because they have higher cell voltage and lower cost. Fuze is a leading battery manufacturer in India, offering durable batteries with unmatched performance and reliability. 

What is Lead Acid Battery?

The lead acid battery uses a sponge lead and lead peroxide for creating a chemical reaction to convert the chemical energy into electrical power. When the chemical reaction is reversed, it results in recharging the battery. Hence, they are also known as rechargeable batteries.

Understanding the Construction of Lead Acid battery

A Lead Acid battery consists of various parts for the construction and smooth working of it. Let’s understand them  in detail – 

1. Container – The container is one of the main parts in a Lead acid battery. It is mostly made of strong plastic or at times with metal.

There is another part called prism, placed to support the two plates and also helps to prevent short circuit. The material of the container should be resistant to the sulphuric acid. They should not bend and should not form impurities as it can lead to electrolyte damage. 

2. Plates – Another important part of a battery are plates which are all constructed in a different way in the form of a grid. It is made up of lead and active components. The grid of plates is very essential for conducting and passing the electricity equally on all the active material, otherwise, the active material will start to loosen and will fall out. 

The grid is made up of lead and antimony. They are made up of the same design. Only difference is that the grid of the negative plate is made lighter because they are not as essential for the conduction of current. 

3. Active component – It is a component which actively takes part during the chemical reaction in the battery during charging and discharging. The following are the active components are:

  • Lead Peroxide – It is the positive active material.
  • Sponge Lead – It is the negative active material. 
  • Dilute sulphuric Acid – It is used as an electrolyte. 

4. Separators – They are thin sheets of non-conducting materials that are used to separate the negative and positive to insulate them from each other. They are made up of porous rubber, glass fiber, porous cellophane, nylon, or polyolefin film,

5. Battery Terminals – A battery has two terminals, a positive and a negative. 

Almost everything works on a battery nowadays. Lead acid battery is one of the oldest types of battery ever created. Its practical applications are used in a variety of sectors, from home inverters, to the industrial equipment, and in the power stations. Lead acid batteries demand is still increasing everyday even after the introduction and a heavy competition from the Lithium ion batteries as they are easier to handle. 

Fuze is one of the trusted Tubular Battery Manufacturers in Kerala and has a wide range of batteries with prices affordable to everyone. Our batteries are more efficient and require less maintenance. Check out our recommended batteries that are well suited for your pockets.