Construction of Lead Acid Battery

Posted on January 25, 2023January 25, 2023 by admin

A device which stores chemical energy and converts it into electrical energy is called a battery. It is a power source consisting of one or more electrochemical cells connected externally to supply power whenever needed. A Battery can be classified as

1.Primary Battery

2.Secondary Battery

Secondary batteries are generally bigger in size with a heavy construction and therefore, they store a high amount of energy. These batteries are commonly used for high power supply, in automobiles and inverters. They are also used in the power stations and substations because they have higher cell voltage and lower cost. Fuze is a leading battery manufacturer in India, offering durable batteries with unmatched performance and reliability.

What is Lead Acid Battery?

The lead acid battery uses a sponge lead and lead peroxide for creating a chemical reaction to convert the chemical energy into electrical power. When the chemical reaction is reversed, it results in recharging the battery. Hence, they are also known as rechargeable batteries.

Understanding the Construction of Lead Acid battery

A Lead Acid battery consists of various parts for the construction and smooth working of it. Let’s understand them in detail –

1. Container – The container is one of the main parts in a Lead acid battery. It is mostly made of strong plastic or at times with metal.

There is another part called prism, placed to support the two plates and also helps to prevent short circuit. The material of the container should be resistant to the sulphuric acid. They should not bend and should not form impurities as it can lead to electrolyte damage.

2. Plates – Another important part of a battery are plates which are all constructed in a different way in the form of a grid. It is made up of lead and active components. The grid of plates is very essential for conducting and passing the electricity equally on all the active material, otherwise, the active material will start to loosen and will fall out.

The grid is made up of lead and antimony. They are made up of the same design. Only difference is that the grid of the negative plate is made lighter because they are not as essential for the conduction of current.

3. Active component – It is a component which actively takes part during the chemical reaction in the battery during charging and discharging. The following are the active components are:

Lead Peroxide – It is the positive active material.
Sponge Lead – It is the negative active material.
Dilute sulphuric Acid – It is used as an electrolyte.

4. Separators – They are thin sheets of non-conducting materials that are used to separate the negative and positive to insulate them from each other. They are made up of porous rubber, glass fiber, porous cellophane, nylon, or polyolefin film,

5. Battery Terminals – A battery has two terminals, a positive and a negative.

Almost everything works on a battery nowadays. Lead acid battery is one of the oldest types of battery ever created. Its practical applications are used in a variety of sectors, from home inverters, to the industrial equipment, and in the power stations. Lead acid batteries demand is still increasing everyday even after the introduction and a heavy competition from the Lithium ion batteries as they are easier to handle.

Fuze is one of the trusted Tubular Battery Manufacturers in Kerala and has a wide range of batteries with prices affordable to everyone. Our batteries are more efficient and require less maintenance. Check out our recommended batteries that are well suited for your pockets.

A Tubular Inverter Battery: Advantages & Disadvantages

Posted on January 9, 2023June 17, 2023 by admin

What is Tubular Battery

Tubular battery is a type of inverter battery. Tubular batteries are more durable and suitable for long-term power supply. Tubular batteries are much easier to use and require less water refilling.

They are more dependable than flat plate batteries and typically have a longer warranty period. A tubular battery is more expensive than a standard flat plate battery and takes up too much storage space.

Types of Tubular Batteries

Tall tubular batteries and short tubular batteries are just two of the several designs available for tubular batteries. These are fairly simple concepts. For example, the dimensions of a 220Ah tall tubular battery will be taller than broader, while the dimensions of a short one will be short but wide.

Tall Tubular Batteries

Tall tubular batteries- Tall tubular batteries are a type of lead-acid battery used for energy storage in applications such as backup power systems, solar power systems, and other off-grid applications. These batteries are called “tall” because of their elongated, cylindrical shape. They are typically much taller than other types of lead-acid batteries, with a length-to-diameter ratio of 2:1 or higher.

Short Tubular Batterie

Short tubular batteries – Short tubular batteries are another type of lead-acid battery used for energy storage. Unlike tall tubular batteries, they have a shorter and wider cylindrical shape, with a length-to-diameter ratio of approximately 1:1 or lower.

Construction of Tubular Battery

The positive plate is constructed of PbO2, whereas the negative plate is built of pure lead. Sulfuric acid serves as the electrolyte in these lead-acid batteries. The tubular batteries are larger than Flat Plate batteries and can be used in locations that frequently experience lengthy power outages.

These batteries typically last longer than other kinds of inverter batteries because of the way they are made. They are also rather huge and come in a variety of sizes.

Advantages of Tubular Batteries

1. Capable of charging and discharging at somewhat high temperatures.

2. Efficient at withstanding the prolonged loss of materials

3. Has the ability to effectively power up devices with high power requirements

4. More user-friendly and low-maintenance.

5. Capable of high voltage charging

6. A practical choice for regions with insufficient grid electricity

7. A long life span

Disadvantages of Tubular Batteries

While tubular batteries have several advantages, there are also some disadvantages to consider:

1. High Cost: Tubular batteries are more expensive than other types of lead-acid batteries due to their complex design and advanced manufacturing process.

2. Heavy Weight: Tubular batteries are quite heavy, making them difficult to move and install.

Why You Should Use Tubular Batteries in Your Home?

A Tubular Inverter battery is the reliable option and can be utilized in almost all locations, both with regular and infrequent power outages, as should be obvious from the above breakdown. Although maintenance is required, it is typically extremely low. Additionally, they have a decent lifespan, so you won’t need to worry about replacing them frequently.

Because of their strength, tubular batteries can easily run appliances with high power requirements. Therefore, it’s a wonderful option for your home if you’re fed up with your living space being dimly lit during power outages. You desire identical efficiency across the board for all of your appliances, which is only attainable with high-power inverter batteries like Tubular Batteries from Fuze Batteries.

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